Early VW Beetle Intake Manifold Reference

Revised 12.29.08

 

The table below shows the details of the different kinds of intake manifolds used on the early 25 and 36 hp engines.

Intake Common Name

Part Number

End Casting

Jacket

Carb Flange

Heat riser tubing

Intake Runner Tubing

Years used

Other Notes

 

 

 

 

 

 

 

 

 

Non jacketed K

None on intake.

 

Documented part number references:

 

1 29 401  (1945)

Face: 1.125”-1.60” OD (~29mm) 

 

Casting:  31-32mm wide overall. Some with Cogwheel logo, some with std. round logo.  Brazed onto intake tubing.

None.  Heat riser with continuous bead weld to intake runner, both front and back

26mm ID, no flare on carb riser.

 

Bead welded

.710”

 18mm

 

Heat riser flanges are bead welded from top

.907”

23 mm

- March 1950

End castings most often will have Cogwheel VW logos.

 

Carb riser tubing is 1.070”/ 27mm

 

Some heat riser flanges have flat bevel cuts around bolt holes for head seats.   Some do not.

Jacketed K

None on intake.

 

Face: 1.125”-1.60” OD (~29mm) 

 

Casting:  31-32mm wide overall. Some with Cogwheel logo, some with std. round VW logo.  Brazed onto intake tubing.

Symmetrical about the carb riser, 224mm long.  Some with faint, std. round VW logo on back side, some with no logo. Some with 4 very small numbers stamped along top

 

Sprue location evident on top right side of jacket. Finish is typically poor with grind marks and casting voids often visible.

26mm ID, no flare on carb riser

.710”

 18mm

 

Heat riser flanges are bead welded from top

 .907”

23 mm

March 1950 until date unknown.  Likely out of production with introduction of the Zwitter (October 1952) but perhaps earlier.

Narrow heatriser tubing, about 18mm or .710”.

 

Some heat riser flanges have flat bevel cuts around bolt holes for head seats.   Some do not.

“’53 Only” Intake

“2” or “3” followed by the round VW Logo, and “08.02”

1.125” OD (25hp)  Std. round VW logo

Grooved, “figure 8” casting (cross-section resembles the number 8).  Sprue cut on bottom of casting.

 

On some castings is “2” or “3” followed by the round VW Logo, and “08.02”

 

Others have 3 x 3 PN??

 

28mm ID, flared carb riser below, press fit

.710”

 18mm

 

Heat riser flanges are pressed on

 .907”

23 mm

Unknown, but theorized that it followed the jacketed K manifold in production, and has been found on many Zwitters and ’53 model Beetles.

Narrow heatriser tubing, about 18mm or .710”.

 

This intake is characterized by the heatriser following alongside the intake runner on the right side all the way to the where the intake runner curves down to the head.  Here, the heat riser tubing takes a sharp 90 degree bend towards the rear of the engine bay and down to the exhaust port.

 

The last of the “thin walled” heat riser tubing intakes.

701E Intake

111 129 701E

Face: 1.250” OD (36hp)  Std. round logo

Casting:  33mm wide overall.

Sprue cut on bottom of casting.

28mm ID, flared carb riser below, press fit

.815”

20mm

 

Heat riser flanges are pressed on

 .907”

23 mm

Start with the first 36hp engine Jan 1954

Thicker heatriser tubing, about 20.5mm or .815”.  This is the common “36Hp” intake.  First of the thick walled heat riser tubing intakes.

“The 701”, 25hp

111 129 701

Face: 1.125”-1.60” OD (~29mm) 

 

Casting:  31-32mm wide overall. Std. round VW logo.  Pressed onto intake tubing.

Asymmetrical jacket 139mm wide.  Offset to the left of the carbriser as viewed from the back of the car.  Has VW logo and part number  111 129 701 embossed on the back.  “E” at the end of part number is ground off.

28mm ID, flared carb riser below, press fit

.815”

20mm

 

Heat riser flanges are pressed on

 .907”

23 mm

Post production replacement part.

This intake is easily mistaken as a 36 701E at a casual glance.  What distinguishes it are the narrow end castings with 1.125”-1.60” OD faces, and the part number on the back ending with 701.  In fact, the casting is numbered 111 129 701E, but the “E” is ground off.

 

The common theory is that this intake was made coincident with the 701E, but with 25 end castings, and was VWs “replacement part” for all 25 hp engines who had thin walled heat riser intakes and suffered dangerous heat riser perforation.

 

 

 

 

 

 

 

 

 

 

 


 

JH 12.29.08